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Diverse polymers with chemical recyclability via regioirregular polymerization of a single monomer

Hua-Zhong Fan
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Chinese researchers developed a breakthrough polymerization method to create chemically recyclable polyurethanes from a single monomer, enabling a closed-loop "one monomer ↔ multiple polymers" system. The team used regioirregular polymerization of tetramethylene urethane, adjusting reaction time to produce polyurethanes (PUx) with tunable urethane content (x%) and performance, matching commercial plastics in strength and toughness. PU57 demonstrated superior adhesive strength, outperforming commercial glues, while all variants maintained high gas barrier properties, showcasing composition-dependent performance. All PUx polymers can be fully depolymerized back into the original monomer, offering a scalable solution for chemical recycling of mixed plastic waste without quality loss. Funded by China’s National Key R&D Program, this work addresses plastic pollution and energy crises by enabling circular economy-compatible polymer production and recycling.
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Nature Materials (2026)Cite this article The development of polymer products with a circular economy lifecycle represents a path to alleviate the growing plastic waste and energy crisis. However, long-standing challenges include synthesis scalability, tunable material performance and the feasibility of chemical recycling from mixed products. Here we developed a facile regioirregular polymerization strategy to access diverse polymer structures from a single monomer via regioselectivity and dynamic covalent bond exchange. We were able to synthesize polyurethanes (PUx, where x represents the percentage of urethane linkages in the polymer) with tailored urethane contents by modulating the reaction time for the regioirregular polymerization of tetramethylene urethane. The resulting PUx products showcase remarkable composition-dependent material performance, illustrating high strength, toughness and gas barriers comparable with commercial plastics. 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J. Appl. Polym. Sci. 132, 41849 (2015).Article Google Scholar Ni, Y. et al. One-step fabrication of ultrathin porous Janus membrane within seconds for waterproof and breathable electronic skin. Sci. Bull. 70, 712–721 (2025).Article Google Scholar Download referencesThis work was supported by the National Key R&D Program of China (2021YFA1501700), the National Natural Science Foundation of China (22301197 and 22371194) and the Fundamental Research Funds from Sichuan University (2023SCUNL103). We thank P.-C. Deng, D. Deng and J. Li for compound testing.These authors contributed equally: Hua-Zhong Fan, Jia-An-Qi Zhou, Yi-Min Tu.National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Advanced Polymer Materials, College of Chemistry, Sichuan University, Chengdu, People’s Republic of ChinaHua-Zhong Fan, Jia-An-Qi Zhou, Yi-Min Tu, Jia-Hao Chen, Jun-Ming Liu, Zhongzheng Cai & Jian-Bo ZhuSearch author on:PubMed Google ScholarSearch author on:PubMed Google ScholarSearch author on:PubMed Google ScholarSearch author on:PubMed Google ScholarSearch author on:PubMed Google ScholarSearch author on:PubMed Google ScholarSearch author on:PubMed Google ScholarJ.-B.Z. conceived the project. Z.C. and J.-B.Z. directed the research. H.-Z.F., J.-A.-Q.Z. and Y.-M.T designed and conducted experiments related to monomer synthesis, polymer synthesis, polymer characterizations and depolymerization. J.-H.C. and J.-M.L. conducted experiments related to monomer and polymer synthesis. Z.C. and J.-B.Z. wrote the initial paper. All authors contributed to data analysis and discussions and to paper revision.Correspondence to Zhongzheng Cai or Jian-Bo Zhu.J.-B.Z., Z.C., J.-A.-Q.Z. and H.-Z.F. are inventors on China patent application 202511895019.1, submitted by Sichuan University, which covers the synthetic strategy of polymers with diverse functional linkages. The other authors declare no competing interests.Nature Materials thanks the anonymous reviewers for their contribution to the peer review of this work.Publisher’s note Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.Supplementary Text, Figs. 1–90, Scheme 1 and Tables 1–23.Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.Reprints and permissionsFan, HZ., Zhou, JAQ., Tu, YM. et al. Diverse polymers with chemical recyclability via regioirregular polymerization of a single monomer. Nat. Mater. (2026). https://doi.org/10.1038/s41563-026-02498-6Download citationReceived: 08 July 2025Accepted: 15 January 2026Published: 12 February 2026Version of record: 12 February 2026DOI: https://doi.org/10.1038/s41563-026-02498-6Anyone you share the following link with will be able to read this content:Sorry, a shareable link is not currently available for this article. Provided by the Springer Nature SharedIt content-sharing initiative

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