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Die to wafer direct bonding of (100) single-crystal diamond thin films for quantum optoelectronics

arXiv Quantum Physics
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Die to wafer direct bonding of (100) single-crystal diamond thin films for quantum optoelectronics

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Quantum Physics arXiv:2603.17140 (quant-ph) [Submitted on 17 Mar 2026] Title:Die to wafer direct bonding of (100) single-crystal diamond thin films for quantum optoelectronics Authors:Dominic Lepage, Amin Yaghoobi, Heidi Tremblay, Dominique Drouin View a PDF of the paper titled Die to wafer direct bonding of (100) single-crystal diamond thin films for quantum optoelectronics, by Dominic Lepage and 2 other authors View PDF Abstract:This work unlocks the manufacturing of nanophotonic quantum systems that exploit the unique material properties of single-crystal diamond (SCD). We achieve this by introducing a semiconductor-compatible process for the direct bonding of multiple high-quality, ultrathin diamond films onto a carrier wafer, enabling the subsequent parallel nanofabrication of optoelectronic integrated circuits. Central to this approach is a new diamond surface-preparation method that avoids boiling tri-acid mixtures while producing exceptionally clean 20 um thin single crystals. These platelets are bonded side-by-side to 100 mm silica wafers and exhibit a record shear strength of 45.1 MPa for (100)-oriented diamond, surpassing all previously reported bonding attempts. Evidence indicates that the bonding is dominated by van der Waals interactions, likely arising from mismatched protonation mechanisms between Si-OH and C-OH surface terminations, rather than from covalent-bond-driven mechanisms. Despite this non-molecular nature, the heterostructures remain stable through liquid immersions and standard nanofabrication steps. Because the method depends primarily on surface cleanliness and roughness rather than specific chemistries, it is broadly transferable across wafer materials. This capability to parallel-bond ultrathin SCD films onto large-area substrates provides a scalable route to high-performance platforms spanning nanophotonic quantum technologies, high-power electronics, MEMS, and biotechnology. Subjects: Quantum Physics (quant-ph); Materials Science (cond-mat.mtrl-sci); Applied Physics (physics.app-ph) Cite as: arXiv:2603.17140 [quant-ph] (or arXiv:2603.17140v1 [quant-ph] for this version) https://doi.org/10.48550/arXiv.2603.17140 Focus to learn more arXiv-issued DOI via DataCite (pending registration) Submission history From: Dominic Lepage [view email] [v1] Tue, 17 Mar 2026 21:12:02 UTC (770 KB) Full-text links: Access Paper: View a PDF of the paper titled Die to wafer direct bonding of (100) single-crystal diamond thin films for quantum optoelectronics, by Dominic Lepage and 2 other authorsView PDF view license Current browse context: quant-ph new | recent | 2026-03 Change to browse by: cond-mat cond-mat.mtrl-sci physics physics.app-ph References & Citations INSPIRE HEP NASA ADSGoogle Scholar Semantic Scholar export BibTeX citation Loading... BibTeX formatted citation × loading... Data provided by: Bookmark Bibliographic Tools Bibliographic and Citation Tools Bibliographic Explorer Toggle Bibliographic Explorer (What is the Explorer?) Connected Papers Toggle Connected Papers (What is Connected Papers?) Litmaps Toggle Litmaps (What is Litmaps?) scite.ai Toggle scite Smart Citations (What are Smart Citations?) Code, Data, Media Code, Data and Media Associated with this Article alphaXiv Toggle alphaXiv (What is alphaXiv?) Links to Code Toggle CatalyzeX Code Finder for Papers (What is CatalyzeX?) DagsHub Toggle DagsHub (What is DagsHub?) GotitPub Toggle Gotit.pub (What is GotitPub?) Huggingface Toggle Hugging Face (What is Huggingface?) Links to Code Toggle Papers with Code (What is Papers with Code?) ScienceCast Toggle ScienceCast (What is ScienceCast?) Demos Demos Replicate Toggle Replicate (What is Replicate?) Spaces Toggle Hugging Face Spaces (What is Spaces?) Spaces Toggle TXYZ.AI (What is TXYZ.AI?) Related Papers Recommenders and Search Tools Link to Influence Flower Influence Flower (What are Influence Flowers?) Core recommender toggle CORE Recommender (What is CORE?) Author Venue Institution Topic About arXivLabs arXivLabs: experimental projects with community collaborators arXivLabs is a framework that allows collaborators to develop and share new arXiv features directly on our website. Both individuals and organizations that work with arXivLabs have embraced and accepted our values of openness, community, excellence, and user data privacy. arXiv is committed to these values and only works with partners that adhere to them. Have an idea for a project that will add value for arXiv's community? Learn more about arXivLabs. Which authors of this paper are endorsers? | Disable MathJax (What is MathJax?)

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Source: arXiv Quantum Physics